Pre Treatment Process
Our company is known as one of the leading names that deal in the manufacturing and supplying of high performance Pre Treatment Process system that is in high demand due to its high robustness and working efficiency. Customers can get this machine at a reasonable price range.
Pre-treatment is the process of chemical preparation of various types of metal and aluminum prior to the application of a powder coated surface finish. In all cases of powder coating, appropriate surface pre-treatment is vital for ensuring long lasting results.
Pre-Treatment Process Sequence
STAGE | Description | Specification | Remark |
Sequence | Stage wise product | Concentration | Temp C degree |
Tank-1 | Degrea sm g (SYNERKLIN 113/TI) | Conc : 5% | 55 - 65 |
Tank-2 | Water Rinse | 1 Min | RT |
Tank-3 | Water Rinse | 1 Min | RT |
Tank-4 | Derusting (SYNERRUST 2055) | Conc : 18% | RT |
Tank-5 | Water Rinse | 1 Min | RT |
Tank-6 | Water Rinse | 1 Min | RT |
Tank-7 | Surface Activation (SYNERACT ZN/D | Co nc : 0.1% | RT |
Tank-8 | Zinc Phosphate (SYNECOAT 4324) | Conc: 3% | AMBIENT |
Tank-9 | Water Rinse | 1 Min | RT |
Tank-10 | Passivation (SYNERPASS 521/TI) | Conc:0 . 1% | 55 -65 |
Tank-11 | Hot Air Dryer | 10 Min | 110 |
Tank Sizes:
Pre Treatment Plant Technical Details
Description | Specifications |
Overall Dimension Of System | 25 X 4.5 X 4.5 (L X W X H) Mtrs With Structure. |
Number Of Tanks | 11 Tanks. |
Tank Height Above Ground | 1600 Mm |
Tank Capacity | 3000 Liter. Approx. Each. |
Tank Air Agitation | Degreasing & All Water Rinse Tank ( M.S 34" 0 Pipe ) |
Tank Acid Protection | F R P Lining For Derust & Water Rinse & Passivation Tank Of 3 Mm Thk. |
Painting Of Tank (Outside) | Epoxy Liquid Paint |
Weight Per Basket With Basket | 40 Kgs. Of Product + Basket Weight |
Cage Dimension ( Outside ) | 2800 X 700 X 1300 X ( L X W X H ) Mm Approx. |
Capacity | 400 Kg. Including Basket. |
No. Of Basket ( Production ) | 3 Baskets Per Hour |
No.Of Basket Qty. | S. S. Basket With M. S. Basket Holder (5 Nos.) |
Transporter Wagon | 0.5 Ton Capacity ( Including Basket Weight ) |
P. L. C. Based Control Panel | (For 11 Tanks + 4 Loading/Unloading Stations) |
Gas Burner | Riellos Fully Automatic Gas Burner Model Fs- |
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